通过开清棉联合机对棉卷和散棉进行加工后,里面的纤维大部分呈现松散棉块、棉束状态,同时含有接近一半的杂质,其中大多为纤维性杂质(如带纤维破籽、籽屑、软籽表皮、棉结等),它们不仅细小,而且粘附性很强,所以必需将纤维束完全分开,使其变成单根纤维,同时还要将残留在其中的各种杂质疵点给清除掉,来让各配棉成份纤维在单纤维状态下充分混和,制成均匀的棉条,这样就能满足后道工序的要求。
梳棉工序的任务是:
(一)分梳:在尽量避免损伤纤维的条件下,细致而彻底的分梳喂入棉层,来将束纤维给分离成为单纤维状态。
(二)除杂:在充分分离纤维之后,将残留的细小杂质彻底清除。
(三)均匀混和 :充分混和单纤维状态下的纤维,并使其分布均匀。
(四)成条:将纤维制成一定规格和质量要求的匀均棉条,并把棉条按顺序圈放在棉条筒中,排列整齐。
梳棉工序的任务通过梳棉机完成,棉束被分散成单纤维的程度与成纱强力及条干紧密相关;梳棉机清除杂质作用的效果在成纱的棉结杂质和条干具有决定性作用;在普梳系统各单机中,梳棉机的落棉率最多,且落棉中包含部分纤维,这些纤维是可以纺织的,因而梳棉机落棉的数量和质量与用棉量有一定关系。
所以,梳棉机良好的工作状态,对纱条结构的改善、成纱质量的提高、用棉量的减少、成本的降低具有非常重要的作用。
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